SAE/AISI 1541 Carbon Steel (UNS G15410)

Image of SAE/AISI 1541 bars

SAE/AISI 1541 is a medium-carbon steel alloy valued for its high strength, good toughness, and excellent machinability. Commonly used in automotive and heavy equipment industries, this alloy offers reliable performance in applications requiring durability and moderate wear resistance.

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Chemical Composition
ElementMinMax
Iron97.82%98.29%
Carbon0.36%0.44%
Manganese1.35%1.65%
Phosphorous0.04%
Sulfur0.05%

The following table provides a list of SAE/AISI 1541 properties in both SI and US customary/Imperial units.

Click on the icon to switch between Metric and Imperial units.

Table of SAE/AISI 1541 Properties
Physical Properties
Metric
Density7850 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)≥ 648 MPa
Tensile Strength (Yield)≥ 552 MPa
Young’s Modulus (E)190 - 210 GPa
Bulk Modulus (K)140 GPa
Shear Modulus (G)80 GPa
Elongation at Break≥ 10%
Reduction of Area≥ 45%
Poisson’s Ratio (ν)0.27 - 0.30
Brinell Hardness≥ 184
Thermal PropertiesMetric
Thermal Conductivity52 W/m·K
Specific Heat Capacity (Cp)470 J/kg·K
Coefficient of Thermal Expansion (αL)1.2×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity4.12×106 S/m
Electrical Resistivity2.43×10-7 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of 1541 Carbon Steel

AdvantagesDisadvantages
High strengthLimited corrosion resistance
Good toughnessLower hardness compared to some higher alloy steels
Good wear resistanceLimited heat resistance
Good machinabilityWeldability considerations
Cost-effectiveAlloy limitations

Applications of 1541 Carbon Steel

1541 carbon steel finds application in various industries and sectors due to its desirable properties, including:

  • Automotive Components: Extensively used in the automotive industry for manufacturing components like axles, crankshafts, gears, and other high-stress parts.
  • Construction Equipment: The strength and toughness make it suitable for construction equipment and machinery components such as bolts, nuts, pins, and bushings.
  • Agricultural Equipment: Utilized in the fabrication of agricultural machinery and equipment. Components like shafts, couplings, and brackets benefit from the alloy’s strength and toughness.
  • Industrial Machinery: Various industrial machinery, such as pumps, valves, and gearboxes, use it for critical parts that require good strength and wear resistance.
  • Hand Tools: Many hand tools like wrenches, hammers, chisels, and screwdrivers rely on it due to its strength, durability, and ease of manufacturing.
  • Shafts and Shaft Components: Employed in the production of shafts, axles, and other rotating components. Its high strength and toughness ensure stable and efficient power transmission.
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