SAE/AISI 1566 Carbon Steel (UNS G15660)

Image of SAE/AISI 1566 bars

SAE/AISI 1566 is a high-carbon steel alloy recognized for its superior strength, elasticity, and wear resistance. Commonly used in automotive, agricultural, and toolmaking applications, it performs well under cyclic stress due to its excellent fatigue properties.

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Chemical Composition
ElementMinMax
Iron98.05%98.55%
Carbon0.60%0.71%
Manganese0.85%1.15%
Phosphorous——0.04%
Sulfur——0.05%

The following table provides a list of SAE/AISI 1566 properties in both SI and US customary/Imperial units.

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Table of SAE/AISI 1566 Properties
Physical Properties
Metric
Density7850 kg/m3
Mechanical PropertiesMetric
Young’s Modulus (E)190 - 210 GPa
Poisson’s Ratio (ν)0.27 - 0.30

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of 1566 Carbon Steel

AdvantagesDisadvantages
High strength and hardness, especially when hardenedSusceptible to corrosion if not properly protected
Good toughness and wear resistanceRequires careful heat treatment for optimal results
Excellent fatigue propertiesRelatively high carbon content may limit weldability
Cost-effective compared to some higher alloy steelsCan be challenging to machine due to its hardness
Widely available in various forms and sizes

Applications of 1566 Carbon Steel

1566 carbon steel finds applications in various industries due to its favorable mechanical properties. Key applications include:

  • Springs: Widely used in the manufacturing of coil springs, including suspension springs, valve springs, and clutch springs.
  • Blades and Cutting Tools: The hardness and wear resistance make it suitable for the production of blades, cutting tools, and knives.
  • Automotive Components: Utilized in the automotive industry for various components such as leaf springs, torsion bars, and other suspension system parts.
  • Agricultural Equipment: Used in the manufacturing of agricultural equipment, including tines, plowshares, and harrow discs.
  • Fasteners: Employed in the production of fasteners such as bolts, nuts, and studs due to its strength and hardness.
  • Hand Tools: The combination of high strength, toughness, and wear resistance makes it suitable for hand tools like hammers, chisels, wrenches, and punches.
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