SAE/AISI 8625 Alloy Steel (UNS G86250)

Image of SAE/AISI 8625 bars

SAE/AISI 8625 is a nickel-chromium-molybdenum alloy steel that is widely used in the aerospace and oil and gas industries. It is known for its excellent strength, toughness, and corrosion resistance.

Chemical Composition
ElementMinMax
Iron96.895%97.97%
Carbon0.23%0.28%
Chromium0.40%0.60%
Manganese0.70%0.90%
Molybdenum0.15%0.25%
Nickel0.40%0.70%
Phosphorous0.035%
Silicon0.15%0.30%
Sulfur0.04%

The following table provides a list of SAE/AISI 8625 properties in both SI and US customary/Imperial units.

Click on the icon to switch between Metric and Imperial units.

Table of SAE/AISI 8625 Properties
Physical Properties
Metric
Density7850 kg/m3
Mechanical PropertiesMetric
Young’s Modulus (E)190 - 210 GPa
Bulk Modulus (K)140 GPa
Shear Modulus (G)80 GPa
Poisson’s Ratio (ν)0.27 - 0.30
Brinell Hardness179 - 223
Thermal PropertiesMetric
Thermal Conductivity46.6 W/m·K
Specific Heat Capacity (Cp)470 J/kg·K
Electrical PropertiesMetric
Electrical Conductivity4.23×106 S/m
Electrical Resistivity2.36×10-7 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of 8625 Alloy Steel

AdvantagesDisadvantages
High strength and toughnessRelatively high cost compared to carbon steels
Good hardenabilityRequires specialized heat treatment for optimal performance
Excellent wear resistance when carburizedSusceptible to surface cracking during quenching
Suitable for high-load applicationsLimited availability in certain regions
Good machinability when properly heat treatedRequires careful handling and maintenance to prevent corrosion
Offers good fatigue resistanceModerate weldability, may require preheating and post-weld heat treatment

Applications of 8625 Alloy Steel

AISI 8625 steel finds applications in various industries and is well-suited for components that require high strength, durability, and wear resistance. Here are some common applications:

  • Gears and Gear Shafts: AISI 8625 steel's excellent combination of strength and toughness makes it suitable for use in gear systems, especially in high-load applications where wear resistance is crucial.
  • Shafts and Axles: The high strength and good machinability of AISI 8625 steel make it a preferred choice for shafts and axles subjected to heavy loads and stress. These components are commonly found in automotive, machinery, and equipment industries.
  • Sprockets and Camshafts: The wear resistance of AISI 8625 steel, particularly when carburized, makes it an ideal material for sprockets and camshafts that require prolonged use without significant wear or deformation.
  • Bearings: AISI 8625 steel's good hardenability and fatigue resistance make it suitable for manufacturing anti-friction bearings, providing durability and reliable performance in demanding rotating applications.
  • Automotive Components: The steel's strength, toughness, and wear resistance make it applicable for various automotive components, including crankshafts, connecting rods, transmission parts, and differential gears.
  • Heavy Machinery Parts: AISI 8625 steel is used in the manufacturing of heavy machinery parts like drive shafts, couplings, and structural components that require high strength and resistance to wear and fatigue.
  • Tooling and Dies: Due to its toughness and wear resistance, AISI 8625 steel is employed in tooling and die applications, such as punches, dies, and molds, where high durability and precision are essential.
  • Mechanical Components: The steel is utilized in a wide range of mechanical components that require a balance of strength, toughness, and wear resistance, such as gears, shafts, couplings, and springs.
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