Magnesium ZE41A-T5 (UNS M16410)

Image of Magnesium ZE41A-T5 bars
Credit: CSIRO, CC BY 3.0, via Wikimedia Commons

ZE41A-T5 is a high-performance magnesium alloy recognized for its superior castability, strength, and corrosion resistance. Commonly utilized in aerospace and commercial sectors, it excels in pressure-tight castings and applications requiring a lightweight yet durable material.

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Chemical Composition
ElementMinMax
Magnesium——Remainder
Cerium0.75%1.75%
Copper——0.1%
Manganese——0.15%
Nickel——0.01%
Zinc3.5%5.0%
Zirconium0.4%1.0%

The following table provides a list of magnesium ZE41A-T5 properties in both SI and US customary/Imperial units.

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Table of Magnesium ZE41A-T5 Properties
Physical Properties
Metric
Density1840 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)205 MPa
Tensile Strength (Yield)140 MPa
Compressive Strength (Ultimate)345 MPa
Compressive Strength (Yield)140 MPa
Bearing Strength (Ultimate)485 MPa
Bearing Strength (Yield)350 MPa
Fatigue Strength # of Cycles 1.0e+760 MPa
Shear Strength160 MPa
Young’s Modulus (E)45 GPa
Shear Modulus (G)17 GPa
Elongation at Break in 50 mm3.5%
Poisson’s Ratio (ν)0.35
Brinell Hardness 500 kg load, 10 mm ball62
Knoop Hardness Converted from Brinell83
Rockwell Hardness72
Vickers Hardness Converted from Brinell70
Machinability100%
Charpy Impact V-notch1.40 J
Thermal PropertiesMetric
Melting Point525 - 645 °C
Solidus525 °C
Liquidus645 °C
Thermal Conductivity113 W/m·K
Specific Heat Capacity (Cp) Typical value for Mg alloys1.00 J/g·°C
Electrical PropertiesMetric
Electrical Resistivity6.00×10-6 Ω·cm

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Magnesium ZE41A-T5

AdvantagesDisadvantages
High strength-to-weight ratioCorrosion susceptibility
Good heat resistanceFlammability
Good machinabilityLimited temperature range
Damping capacityHigher cost
Excellent dimensional stabilityLimited availability

Applications of Magnesium ZE41A-T5

Thanks to its high strength, heat resistance, and lightweight characteristics, ZE41A-T5 is widely used across multiple industries, including:

  • Aerospace: Used in applications where reducing weight is critical for fuel efficiency and enhanced performance.
  • Automotive: Employed in engine blocks, transmission cases, intake manifolds, steering columns, and structural components.
  • Electronics: Utilized in casings, connectors, and housings for various electronic devices.
  • Sporting Goods: Applied in manufacturing lightweight equipment such as golf club heads, bicycle frames, and tennis rackets.
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