Aluminum Alloy 7075 (UNS A97075)

Image of aluminium 7075 bars

Aluminum 7075 is a high-strength aluminum alloy known for its excellent strength-to-weight ratio. It belongs to the 7000 series of aluminum alloys, which are commonly used in aerospace, military, and industrial applications where strength and toughness are critical.

Chemical Composition
ElementMinMax
Aluminum86.9%91.4%
Chromium0.18%0.28%
Copper1.2%2.0%
Iron——0.5%
Magnesium2.1%2.9%
Manganese——0.3%
Silicon——0.4%
Titanium——0.2%
Zinc5.1%6.1%
Zirconium——0.25%
Residuals——0.15%

The following table provides a list of aluminum 7075 properties in both SI and US customary/Imperial units.

Click on the icon to switch between Metric and Imperial units.

Table of Aluminum 7075 Properties
Physical Properties
Metric
Density2810 kg/m3
Mechanical PropertiesMetric
Tensile Strength240 - 590 MPa
Yield Strength120 - 510 MPa
Shear Strength150 - 340 MPa
Fatigue Strength110 - 190 MPa
Young’s Modulus (E)70 GPa
Shear Modulus (G)26 GPa
Elongation at Break12%
Poisson’s Ratio (ν)0.33
Brinell Hardness150 HB
Thermal PropertiesMetric
Melting Point477 - 635 °C
Thermal Conductivity130 - 150 W/m·K
Specific Heat Capacity (Cp)870 J/kg·K
Coefficient of Thermal Expansion (αL)2.36×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity1.9×107 S/m
Electrical Resistivity5.2×10-8 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Aluminum 7075

AdvantagesDisadvantages
High strength-to-weight ratioDifficult to weld
Excellent fatigue resistanceLower formability
Good machinabilityHigh cost
Corrosion resistanceLimited availability

Applications of Aluminum 7075

Aluminum 7075 is a versatile alloy that finds applications in various industries where high strength, lightweight, and durability are required. Some common applications of Aluminum 7075 include:

  • Aerospace: Due to its exceptional strength-to-weight ratio, Aluminum 7075 is widely used in aerospace applications. It is utilized in aircraft structures, wings, fuselages, and other components where weight reduction is critical without compromising strength.
  • Defense and Military: Aluminum 7075 is favored in the defense industry for its strength and toughness. It is used in the manufacturing of military aircraft, helicopters, armored vehicles, and missile components.
  • Automotive: Aluminum 7075 finds applications in the automotive industry, particularly in high-performance vehicles. It is used in suspension components, chassis parts, wheels, and other areas where lightweight construction and strength are important for improved performance.
  • Sporting Goods: The alloy’s high strength and lightweight nature make it suitable for sporting goods. Aluminum 7075 is used in the production of bicycle frames, rock climbing equipment (carabiners, crampons), tent poles, and other outdoor gear that requires strength and durability.
  • Marine Industry: Aluminum 7075’s corrosion resistance makes it useful in marine applications. It is utilized in boat hulls, marine fittings, and structures that need to withstand the harsh marine environment.
  • High-Performance Machinery: In industrial settings, Aluminum 7075 is employed in machinery and equipment that require high strength, such as high-performance CNC machines, hydraulic systems, and robotics.
  • Firearms: Aluminum 7075 is commonly used in the manufacturing of firearm components, including receivers, handguards, and pistol frames. Its strength and light weight contribute to the overall performance and maneuverability of firearms.
  • Tooling and Fixtures: The alloy’s excellent machinability makes it suitable for tooling and fixtures in various industries. It is used in jigs, fixtures, molds, and other applications where high strength and dimensional stability are required.
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