Aluminum Alloy 7075 (UNS A97075)

Image of aluminium 7075 bars

Aluminum 7075 is a high-strength aluminum alloy known for its excellent strength-to-weight ratio. It belongs to the 7000 series of aluminum alloys, which are commonly used in aerospace, military, and industrial applications where strength and toughness are critical.

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Chemical Composition
ElementMinMax
Aluminum86.9%91.4%
Chromium0.18%0.28%
Copper1.2%2.0%
Iron——0.5%
Magnesium2.1%2.9%
Manganese——0.3%
Silicon——0.4%
Titanium——0.2%
Zinc5.1%6.1%
Zirconium——0.25%
Residuals——0.15%

The following table provides a list of aluminum 7075 properties in both SI and US customary/Imperial units.

Click on the button to switch between Metric and Imperial units.

Table of Aluminum 7075 Properties
Physical Properties
Metric
Density2810 kg/m3
Mechanical PropertiesMetric
Tensile Strength240 - 590 MPa
Yield Strength120 - 510 MPa
Shear Strength150 - 340 MPa
Fatigue Strength110 - 190 MPa
Young’s Modulus (E)70 GPa
Shear Modulus (G)26 GPa
Elongation at Break12%
Poisson’s Ratio (ν)0.33
Brinell Hardness150 HB
Thermal PropertiesMetric
Melting Point477 - 635 °C
Thermal Conductivity130 - 150 W/m·K
Specific Heat Capacity (Cp)870 J/kg·K
Coefficient of Thermal Expansion (αL)2.36×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity1.9×107 S/m
Electrical Resistivity5.2×10-8 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Aluminum 7075

AdvantagesDisadvantages
High strength-to-weight ratioDifficult to weld
Excellent fatigue resistanceLower formability
Good machinabilityHigh cost
Corrosion resistanceLimited availability

Applications of Aluminum 7075

Aluminum 7075 is the material of choice for mission-critical applications demanding uncompromising strength and lightweight durability, including:

  • Aerospace: Widely used in aircraft structures, wings, fuselages, and other components where weight reduction is critical without compromising strength, thanks to its exceptional strength-to-weight ratio.
  • Defense and Military: Favored for military aircraft, helicopters, armored vehicles, and missile components due to its outstanding strength and toughness.
  • Automotive: Used in high-performance vehicles for suspension components, chassis parts, wheels, and other areas where lightweight construction and strength are crucial for improved performance.
  • Sporting Goods: Ideal for bicycle frames, rock climbing equipment (carabiners, crampons), tent poles, and other outdoor gear that requires strength and durability.
  • Marine Industry: Utilized in boat hulls, marine fittings, and structures that need to withstand harsh marine environments due to its corrosion resistance.
  • High-Performance Machinery: Employed in industrial machinery and equipment requiring high strength, including CNC machines, hydraulic systems, and robotics.
  • Firearms: Commonly used for receivers, handguards, and pistol frames where strength and light weight contribute to performance and maneuverability.
  • Tooling and Fixtures: Excellent machinability makes it suitable for jigs, fixtures, molds, and other applications demanding high strength and dimensional stability.
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