Aluminum Alloy 7005 (UNS A97005)

Image of aluminium 7005 bars

Aluminum 7005 is a high-strength aluminum alloy widely used in the manufacturing of bicycle frames, as well as in other applications that require lightweight and durable materials.

Chemical Composition
ElementMinMax
Aluminum91.0%94.7%
Chromium0.06%0.2%
Copper——0.1%
Iron——0.4%
Magnesium1.0%1.8%
Manganese0.2%0.7%
Silicon——0.35%
Titanium0.01%0.06%
Zinc4.0%5.0%
Zirconium0.08%0.2%
Residuals——0.15%

The following table provides a list of aluminum 7005 properties in both SI and US customary/Imperial units.

Click on the icon to switch between Metric and Imperial units.

Table of Aluminum 7005 Properties
Physical Properties
Metric
Density2780 kg/m3
Mechanical PropertiesMetric
Tensile Strength200 - 400 MPa
Yield Strength95 - 350 MPa
Shear Strength120 - 230 MPa
Fatigue Strength100 - 190 MPa
Young’s Modulus (E)70 - 80 GPa
Shear Modulus (G)26 GPa
Elongation at Break10 - 20%
Poisson’s Ratio (ν)0.33
Brinell Hardness90 HB
Thermal PropertiesMetric
Melting Point605 - 640 °C
Thermal Conductivity140 - 170 W/m·K
Specific Heat Capacity (Cp)880 J/kg·K
Coefficient of Thermal Expansion (αL)2.3×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity2.2×107 S/m
Electrical Resistivity4.5×10-8 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Aluminum 7005

AdvantagesDisadvantages
High strength-to-weight ratioLimited formability
Good corrosion resistanceLower stiffness compared to steel
Excellent fatigue resistanceHigh cost
Weldability

Applications of Aluminum 7005

Aluminum 7005 finds application in various industries due to its advantageous properties. Some common applications of Aluminum 7005 include:

  • Bicycle frames: Aluminum 7005 is widely used in the construction of bicycle frames. Its high strength, lightweight nature, and excellent fatigue resistance make it a popular choice for both mountain bikes and road bikes.
  • Aerospace components: The aerospace industry utilizes Aluminum 7005 for various components such as aircraft structures, fuselage sections, and wing structures. Its combination of strength, weight reduction, and corrosion resistance is advantageous in aerospace applications.
  • Sporting goods: Aluminum 7005 is employed in the manufacturing of sporting goods such as baseball bats, tennis racquets, and hockey sticks. Its strength and lightness contribute to improved performance and durability.
  • Automotive parts: This alloy is utilized in the production of automotive parts, including chassis components, engine mounts, and suspension systems. Aluminum 7005’s high strength-to-weight ratio aids in reducing the overall weight of vehicles, resulting in improved fuel efficiency.
  • Industrial structures: Aluminum 7005 is employed in the construction of industrial structures, including scaffolding, support beams, and frames. Its strength, corrosion resistance, and ease of fabrication make it suitable for various structural applications.
  • Marine applications: Aluminum 7005’s resistance to corrosion makes it suitable for marine environments. It is used in boat construction, marine equipment, and components subject to exposure to water and salt.
  • Electrical enclosures: Aluminum 7005 is utilized in electrical enclosures due to its conductivity, lightness, and corrosion resistance. It provides a reliable and lightweight solution for housing electrical components.
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