Modulus of Toughness

What is Modulus of Toughness

Toughness is the ability of a material to absorb energy and deform plastically without fracturing or breaking under a load. You can think of toughness as a material’s ability to resist fracture. This ability is quantified by the Modulus of Toughness, which is defined as the amount of energy per unit volume that a material can absorb before it fractures.

Materials with a high modulus of toughness can absorb a considerable amount of energy before fracturing, while materials with a low modulus of toughness will break or fracture with minimal energy absorption. As a result, the modulus of toughness is a significant factor in determining the durability and reliability of materials used in various applications, ranging from construction and engineering to consumer products and biomedical devices.

The toughness of a material is affected by several factors, mainly: temperature, the rate of loading, and the distribution of stress.

Toughness and Strength

Modulus of toughness stress strain curve
The modulus of toughness is the area under the stress-strain curve

Strength is not the same as toughness. A material can be strong but not tough. For example, brittle materials, like ceramics, have high strength but low toughness. Strength is a measure of how much stress a material can withstand, while toughness is the amount of strain energy a material can absorb.

Toughness requires a balance of strength and ductility. A material must be both strong and ductile to be tough. Thus, a material with high strength and ductility will be tougher than a material with low strength or ductility.

Formula & Units

Diagram showing the modulus of toughness as the area under the stress strain curve for a typical ductile material

The modulus of toughness is the area under the stress-strain curve, which can be calculated by integrating the stress-strain curve from zero up to the fracture point.

Modulus of toughness Formula

Modulus of toughness formula

Where:

  • ε is the strain
  • εf is the strain at failure
  • σ is the stress

The SI unit of modulus of toughness is pascal (Pa), which is equal to 1 Newton per square meter (N/m2).

The US customary unit of modulus of toughness is pounds per square inch (psi).

Factors Affecting Materials’ Toughnes

The toughness of a material is influenced by various factors that affect its ability to absorb energy before fracturing. Some of the factors that affect materials’ toughness are:

  • Material composition: The composition of a material, including its crystal structure, grain size, and impurities, can impact its toughness. For instance, materials with a higher degree of crystallinity and larger grain sizes typically have higher moduli of toughness.
  • Temperature and environmental factors: Temperature and environmental factors, such as humidity, can affect the toughness of materials. Elevated temperatures can reduce toughness, making materials more susceptible to fracture, while certain environmental factors can cause corrosion or degradation of the material, leading to a decrease in its toughness.
  • Strain rate: The rate at which a material is deformed (strain rate) can influence its toughness. In some cases, materials may demonstrate higher toughness at lower strain rates, owing to their capacity to dissipate energy more efficiently.
  • Presence of defects: The presence of defects, such as cracks, voids, or inclusions, can considerably reduce the toughness of a material, as these defects can serve as locations for the initiation and propagation of cracks.
  • Manufacturing processes: The manufacturing processes used to produce a material can affect its toughness. Various factors, such as the degree of deformation, annealing, and quenching, can have an impact on the material’s toughness.

Modulus of Toughness Applications

The modulus of toughness is an important material property used in various applications that require materials to absorb energy before they fail. Some of these applications include:

  • Construction: The modulus of toughness plays a crucial role in ensuring the durability and reliability of materials utilized in construction, such as wood, steel, and concrete. It helps ensure that these materials can endure external forces and stresses without breaking or fracturing.
  • Aerospace: The modulus of toughness is used in determining the suitability of materials for use in aircraft construction in aerospace engineering. Materials utilized in aircraft must be capable of enduring high-impact forces without fracturing, making the modulus of toughness an essential consideration.
  • Biomedical devices: The modulus of toughness plays a vital role in the design of biomedical devices, such as bone implants and joint replacements. The materials utilized in these devices must be durable and tough enough to withstand stress and strain without fracturing or deforming, making the modulus of toughness an indispensable consideration.
  • Automotive industry: The modulus of toughness is a critical consideration in selecting materials utilized in the automotive industry. Materials used in cars must be capable of enduring impact forces during collisions without fracturing easily, making the modulus of toughness an essential factor to consider.

Modulus of Toughness Summary

DefinitionThe strain energy absorbed by a material per unit volume, up to fracture.
SymbolUt
FormulaModulus of toughness formula
UnitsSi unit (Pa)Us unit (psi)
What is the difference between toughness and modulus of toughness?
Toughness is the ability of a material to absorb energy in plastic deformation. Modulus of toughness is the amount of that absorbed energy per unit of volume.
How is toughness different from strength?
Strength is a measure of how much stress a material can withstand before it breaks, while toughness is the amount of strain energy a material can absorb before fracturing. In other words, a material can be strong but not tough, as it may withstand stress well, but it may fracture easily under strain.
How to find modulus of toughness?
You can find the modulus of toughness by integrating the stress-strain curve from zero up to fracture.
Why material’s toughness is important?
Toughness is important when we need to create tools, and structural or mechanical components that can take a lot of energy before they fracture.
What does a high modulus of toughness value mean?
The greater the modulus of toughness, the greater the ability of a material to absorb energy without fracture.
What are the factors that affect modulus of toughness?
There are several factors that can affect the modulus of toughness, including temperature, strain rate, presence of defects, manufacturing processes, and environmental factors like humidity and corrosion. These factors can impact the material’s ability to absorb energy without fracturing.