SAE/AISI 4145 Alloy Steel (UNS G41450)

Image of SAE/AISI 4145 bars

SAE/AISI 4145 steel is commonly used in the production of drill collars, tool joints, drill pipes, and other components for oil drilling and exploration equipment. It is known for its high fatigue strength, good impact resistance, and the ability to maintain its mechanical properties at elevated temperatures.

Chemical Composition
ElementMinMax
Iron96.795%97.72%
Carbon0.43%0.48%
Chromium0.80%1.10%
Manganese0.75%1.10%
Molybdenum0.15%0.25%
Phosphorous0.035%
Silicon0.15%0.30%
Sulfur0.04%

The following table provides a list of SAE/AISI 4145 properties in both SI and US customary/Imperial units.

Click on the icon to switch between Metric and Imperial units.

Table of SAE/AISI 4145 Properties
Physical Properties
Metric
Density7850 kg/m3
Mechanical PropertiesMetric
Young’s Modulus (E)190 - 210 GPa
Bulk Modulus (K)140 GPa
Shear Modulus (G)80 GPa
Poisson’s Ratio (ν)0.27 - 0.30
Brinell Hardness208
Thermal PropertiesMetric
Thermal Conductivity42.6 W/m·K
Specific Heat Capacity (Cp)470 J/kg·K
Coefficient of Thermal Expansion (αL)1.3×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity4.23×106 S/m
Electrical Resistivity2.36×10-7 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of 4145 Alloy Steel

AdvantagesDisadvantages
High strength and toughnessRelatively high cost compared to some other steels
Good resistance to wear and fatigueRequires proper heat treatment for optimal properties
Excellent hardenabilityLimited availability in certain regions
Corrosion resistance in various environmentsModerate weldability
Maintains mechanical properties at elevated temperatures

Applications of 4145 Alloy Steel

AISI 4145 steel is commonly used in various applications, particularly in the oil and gas industry, where its high strength, toughness, and resistance to wear and fatigue are highly valued. Here are some specific applications of 4145 steel:

  • Oil Drilling Equipment: AISI 4145 steel is extensively used in the production of drill collars, drill pipes, tool joints, and other components for oil drilling and exploration equipment.
  • Downhole Tools: 4145 steel is employed in the manufacturing of downhole tools such as stabilizers, mud motor components, and subs.
  • Wellhead and Christmas Tree Equipment: Wellheads and Christmas tree assemblies often utilize AISI 4145 steel for various components such as valves, flanges, and connectors.
  • Pipe and Tubing: In some cases, AISI 4145 steel is utilized for the production of high-strength, corrosion-resistant pipe and tubing used in oil and gas transportation.
  • Automotive and Heavy Machinery Components: AISI 4145 steel may find application in the manufacturing of automotive parts, such as axles, shafts, and gears.
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