SAE/AISI 1042 Carbon Steel (UNS G10420)

Image of SAE/AISI 1042 bars

SAE/AISI 1042 carbon steel is highly regarded for its excellent machinability, toughness, and wear resistance. This medium-carbon steel can be heat-treated to achieve various hardness and strength levels, making it suitable for applications that require a combination of strength and durability.

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Chemical Composition
ElementMinMax
Iron98.5%99.0%
Carbon0.40%0.47%
Manganese0.60%0.90%
Phosphorous——0.04%
Sulfur——0.05%

The following table provides a list of SAE/AISI 1042 properties in both SI and US customary/Imperial units.

Click on the button to switch between Metric and Imperial units.

Table of SAE/AISI 1042 Properties
Physical Properties
Metric
Density7845 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)550 - 700 MPa
Tensile Strength (Yield)300 - 580 MPa
Young’s Modulus (E)190 - 210 GPa
Bulk Modulus (K)140 GPa
Shear Modulus (G)80 GPa
Elongation at Break14 - 18%
Poisson’s Ratio (ν)0.27 - 0.30
Brinell Hardness160 - 200
Thermal PropertiesMetric
Thermal Conductivity52 W/m·K
Specific Heat Capacity (Cp)470 J/kg·K
Coefficient of Thermal Expansion (αL)1.2×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity4.1×106 S/m
Electrical Resistivity2.4×10-7 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of 1042 Carbon Steel

AdvantagesDisadvantages
Good strength and toughnessLimited corrosion resistance
Good machinabilityLower hardness
Good weldabilityLimited temperature resistance
Cost-effective

Applications of 1042 Carbon Steel

SAE/AISI 1042 carbon steel is widely utilized across several industries for a variety of purposes. Key applications include:

  • Machinery and Equipment Components: Commonly used to manufacture components and parts for machinery and equipment.
  • Fasteners and Bolts: Suitable for producing fasteners such as bolts, screws, studs, and rivets due to its machinability and strength.
  • Structural Applications: Applied in structural settings that demand moderate strength and toughness.
  • Automotive Parts: Frequently used in the automotive industry for manufacturing various components.
  • Hand Tools: Ideal for making hand tools such as wrenches, pliers, hammers, and chisels.
  • Shafts and Rotating Machinery: Used in shafts and rotating machinery where high strength and toughness are required.
  • Springs and Wire Forms: Suitable for manufacturing springs and wire forms, ensuring reliable performance.
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