Magnesium AZ91E-T6 (UNS M11919)

Image of Magnesium AZ91E-T6 bars
Credit: CSIRO, CC BY 3.0, via Wikimedia Commons

AZ91E-T6 is a high-purity magnesium alloy widely used in pressure-tight sand and permanent mold castings. It delivers excellent corrosion resistance along with high tensile strength and moderate yield strength, making it a versatile choice for various engineering applications requiring durability and lightweight performance.

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Chemical Composition
ElementMinMax
Magnesium88.5%91.2%
Aluminum8.1%9.3%
Copper——0.015%
Iron——0.005%
Manganese0.17%0.35%
Nickel——0.001%
Silicon——0.2%
Zinc0.4%1.0%
Other——0.3%

The following table provides a list of magnesium AZ91E-T6 properties in both SI and US customary/Imperial units.

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Table of Magnesium AZ91E-T6 Properties
Physical Properties
Metric
Density1810 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)275 MPa
Tensile Strength (Yield)145 MPa
Compressive Strength (Yield)130 MPa
Bearing Strength (Ultimate)515 MPa
Bearing Strength (Yield)360 MPa
Fatigue Strength # of Cycles 5.0e+885 MPa
Young’s Modulus (E)44.8 GPa
Shear Modulus (G)17 GPa
Elongation at Break in 50 mm6%
Poisson’s Ratio (ν)0.35
Brinell Hardness 500 kg load, 10 mm ball70
Knoop Hardness Converted from Brinell93
Rockwell Hardness77
Vickers Hardness Converted from Brinell80
Thermal PropertiesMetric
Melting Point Incipient Melting≥ 421 °C
Solidus470 °C
Liquidus595 °C
Thermal Conductivity72.7 W/m·K
Specific Heat Capacity (Cp)1047 J/kg·K
Coefficient of Thermal Expansion (αL)26.0 1/°C
Heat of Fusion373 J/g

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Magnesium AZ91E-T6

AdvantagesDisadvantages
High strength-to-weight ratioSusceptible to corrosion without proper treatment
LightweightCan be challenging to machine
Good castabilityHigher cost compared to some other materials
Excellent damping capacityLimited availability and processing options
Good thermal and electrical conductivityLimited weldability
Recyclable and environmentally friendlyLower modulus of elasticity compared to some metals
Good dimensional stability and rigidityLimited use in high-temperature applications

Applications of Magnesium AZ91E-T6

Combining strength, lightweight characteristics, and enhanced performance through heat treatment, AZ91E-T6 is utilized across multiple industries, including:

  • Automotive Components: Used for engine blocks, transmission cases, intake manifolds, steering columns, and structural parts.
  • Aerospace Industry: Utilized in aircraft brackets, housings, and interior components where weight reduction is critical.
  • Electronic Devices: Suitable for laptop, tablet, and mobile phone casings, providing durable, lightweight housing with electromagnetic shielding.
  • Consumer Goods: Employed in sporting equipment, power tools, and camera bodies to create lightweight, portable products.
  • Industrial Machinery: Applied in machine frames, equipment housings, and structural parts requiring high strength and rigidity.
  • Medical Equipment: Used in surgical instruments, braces, and lightweight wheelchairs due to its light weight.
  • Renewable Energy: Incorporated in wind turbines and solar panel frames for its lightweight nature and corrosion resistance.
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