Magnesium AZ91D-F (UNS M11916)

Image of Magnesium AZ91D-F bars
Credit: CSIRO, CC BY 3.0, via Wikimedia Commons

AZ91D-F is a premium magnesium alloy widely utilized in die casting due to its excellent balance of mechanical strength, corrosion resistance, and castability. Its high purity enhances durability and performance, making it ideal for demanding applications across various industries.

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Chemical Composition
ElementMinMax
Magnesium——Remainder
Aluminum8.3%9.7%
Copper——0.03%
Iron——0.005%
Manganese0.13%——
Nickel——0.002%
Silicon——0.1%
Zinc0.35%1.0%

The following table provides a list of magnesium AZ91D-F properties in both SI and US customary/Imperial units.

Click on the button to switch between Metric and Imperial units.

Table of Magnesium AZ91D-F Properties
Physical Properties
Metric
Density1810 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)230 MPa
Tensile Strength (Yield)150 MPa
Compressive Strength (Yield)165 MPa
Fatigue Strength # of Cycles 5.0e+897 MPa
Shear Strength140 MPa
Young’s Modulus (E)44.8 GPa
Shear Modulus (G)17 GPa
Elongation at Break in 50 mm3%
Poisson’s Ratio (ν)0.35
Brinell Hardness 500 kg load, 10 mm ball63
Knoop Hardness Converted from Brinell84
Rockwell Hardness75
Vickers Hardness Converted from Brinell71
Charpy Impact V-notch2.70 J
Thermal PropertiesMetric
Melting Point Incipient Melting≥ 421 °C
Solidus470 °C
Liquidus595 °C
Thermal Conductivity72.7 W/m·K
Specific Heat Capacity (Cp)1047 J/kg·K
Coefficient of Thermal Expansion (αL)26.0 1/°C
Heat of Fusion373 J/g
Electrical PropertiesMetric
Electrical Resistivity1.43×10-5 Ω·cm

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Magnesium AZ91D-F

AdvantagesDisadvantages
LightweightFlammability
Good castabilityCorrosion susceptibility
High damping capacityLimited temperature range
Excellent machinabilityHigher cost
Good dimensional stabilityLimited availability

Applications of Magnesium AZ91D-F

AZ91D-F serves diverse industries, offering lightweight strength and excellent castability for components in fields including:

  • Automotive Industry: Its lightweight nature suits engine parts, transmission cases, steering columns, and structural components, enhancing fuel efficiency.
  • Aerospace Industry: Used in aircraft brackets, housings, and interior fittings where weight reduction is critical.
  • Electronics: Its electromagnetic shielding and thermal conductivity make it ideal for laptops, tablets, smartphones, and electronic housings.
  • Sports Equipment: Applied in manufacturing golf club heads, bicycle frames, and tennis racquets due to its high strength-to-weight ratio.
  • Medical Devices: Utilized for lightweight orthopedic implants, surgical tools, and equipment housings.
  • Industrial Applications: Its excellent castability enables intricate shapes and thin-walled components for die castings, power tools, and machinery parts.
  • Consumer Goods: Chosen for camera bodies, portable speakers, and appliances due to its light weight and aesthetic appeal.
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