Magnesium AZ81A-T4 (UNS M11810)

Image of Magnesium AZ81A-T4 bars
Credit: CSIRO, CC BY 3.0, via Wikimedia Commons

AZ81A-T4 is a cast magnesium alloy known for its excellent combination of strength, ductility, and machinability. It is commonly utilized in automotive, aerospace, and marine industries, offering a lightweight solution that enhances performance and efficiency in demanding applications.

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Chemical Composition
ElementMinMax
Magnesium——Remainder
Aluminum7.0%8.1%
Copper——0.1%
Manganese0.13%——
Nickel——0.01%
Silicon——0.3%
Zinc0.4%1.0%

The following table provides a list of magnesium AZ81A-T4 properties in both SI and US customary/Imperial units.

Click on the button to switch between Metric and Imperial units.

Table of Magnesium AZ81A-T4 Properties
Physical Properties
Metric
Density1800 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)275 MPa
Tensile Strength (Yield)83 MPa
Bearing Strength (Ultimate)400 MPa
Bearing Strength (Yield)240 MPa
Fatigue Strength # of Cycles 1.0e+876 MPa
Shear Strength125 MPa
Young’s Modulus (E)45 GPa
Shear Modulus (G)17 GPa
Elongation at Break in 50 mm15%
Poisson’s Ratio (ν)0.34
Brinell Hardness 500 kg load, 10 mm ball55
Knoop Hardness Converted from Brinell70
Rockwell Hardness66
Machinability100%
Charpy Impact V-notch6.10 J
Thermal PropertiesMetric
Melting Point Incipient Melting≥ 421 °C
Solidus490 °C
Liquidus610 °C
Thermal Conductivity51.1 W/m·K
Specific Heat Capacity (Cp)1000 J/kg·K
Coefficient of Thermal Expansion (αL)25.0 1/°C
Heat of Fusion370 J/g
Electrical PropertiesMetric
Electrical Resistivity1.50×10-5 Ω·cm

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Magnesium AZ81A-T4

AdvantagesDisadvantages
LightweightFlammability
High strength-to-weight ratioSusceptibility to environmental attack
Good formabilityLimited temperature range
Enhanced corrosion resistanceHigher cost
Good heat dissipationSpecialized manufacturing requirements

Applications of Magnesium AZ81A-T4

AZ81A-T4 is employed across multiple industries, providing lightweight strength and durability for diverse uses including:

  • Automotive industry: Used in components to reduce weight and improve fuel efficiency.
  • Aerospace industry: Utilized in manufacturing aircraft parts such as seat frames, instrument panels, brackets, and structural elements.
  • Consumer electronics: Applied in lightweight devices like laptops, tablets, and smartphones, offering structural integrity and enhanced heat dissipation.
  • Handheld tools and equipment: Ideal for tool housings, handles, and frames due to its strength-to-weight ratio.
  • Sports equipment: Used in bicycles, golf club heads, tennis racquets, and other gear where weight reduction and strength are vital.
  • Industrial machinery: Found in machine frames, housings, and equipment components to ease handling and transportation.
  • Medical devices: Employed in manufacturing lightweight, biocompatible surgical instruments, orthopedic implants, and prosthetics.
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