Aluminum Alloy 5454 (UNS A95454)

Image of aluminium 5454 bars

Aluminum 5454 is a non-heat treatable aluminum alloy that belongs to the 5xxx series of aluminum alloys. It has excellent corrosion resistance and is often used in marine and other saltwater applications.

Chemical Composition
ElementMinMax
Aluminum94.5%97.1%
Chromium0.05%0.2%
Copper——0.1%
Iron——0.4%
Magnesium2.4%3.0%
Manganese0.5%1.0%
Silicon——0.25%
Titanium——0.2%
Zinc——0.25%
Residuals——0.15%

The following table provides a list of aluminum 5454 properties in both SI and US customary/Imperial units.

Click on the icon to switch between Metric and Imperial units.

Table of Aluminum 5454 Properties
Physical Properties
Metric
Density2690 kg/m3
Mechanical PropertiesMetric
Tensile Strength240 - 300 MPa
Yield Strength80 - 130 MPa
Young’s Modulus (E)70 GPa
Shear Modulus (G)26 GPa
Elongation at Break12 - 20%
Poisson’s Ratio (ν)0.33
Brinell Hardness60 HB
Thermal PropertiesMetric
Melting Point601 - 646 °C
Thermal Conductivity130 W/m·K
Specific Heat Capacity (Cp)900 J/kg·K
Coefficient of Thermal Expansion (αL)2.23×10-5 1/°C
Electrical PropertiesMetric
Electrical Conductivity1.97×107 S/m
Electrical Resistivity5.1×10-8 Ω·m

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Aluminum 5454

AdvantagesDisadvantages
Excellent corrosion resistanceNon-heat treatable
Good formabilityLower strength than some other aluminum alloys
Good weldabilityHigh cost
Lightweight

Applications of Aluminum 5454

Aluminum 5454 is a versatile material that finds applications in a wide range of industries and settings. Here are some common applications of Aluminum 5454:

  • Marine industry: Aluminum 5454’s excellent corrosion resistance makes it a popular choice for marine applications such as boat hulls, decks, and other components that are exposed to saltwater environments.
  • Pressure vessels: Aluminum 5454 is also used in the construction of pressure vessels, such as tanks for compressed air or other gases, due to its good weldability and formability.
  • Automotive industry: Aluminum 5454 is used in the construction of automotive parts such as fuel tanks, heat exchangers, and other components that require good corrosion resistance and strength-to-weight ratio.
  • Welded structures: The good weldability and formability of Aluminum 5454 make it an ideal material for welded structures such as bridges, buildings, and other infrastructure.
  • Other industrial applications: Aluminum 5454 is also used in a variety of other industrial applications such as storage tanks, chemical processing equipment, and food processing machinery due to its excellent corrosion resistance and lightweight properties.
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