SAE/AISI 5117 Alloy Steel (UNS G51170)

Image of SAE/AISI 5117 bars

SAE/AISI 5117 steel is a low-alloy chromium steel valued for its combination of toughness, wear resistance, and moderate strength. It is widely used in automotive and industrial machinery applications where these properties are essential, including the production of gears, axles, and shafts that must withstand dynamic loads and surface wear.

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Chemical Composition
ElementMinMax
Iron97.57%98.30%
Carbon0.15%0.20%
Chromium0.70%0.90%
Manganese0.70%0.90%
Phosphorous——0.035%
Silicon0.15%0.35%
Sulfur——0.04%

The following table provides a list of SAE/AISI 5117 properties in both SI and US customary/Imperial units.

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Table of SAE/AISI 5117 Properties
Physical Properties
Metric
Density7850 kg/m3
Mechanical PropertiesMetric
Young’s Modulus (E)190 - 210 GPa
Bulk Modulus (K)140 GPa
Shear Modulus (G)80 GPa
Poisson’s Ratio (ν)0.27 - 0.30
Thermal PropertiesMetric
Thermal Conductivity42.7 W/m·K

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of 5117 Alloy Steel

AdvantagesDisadvantages
Good toughness and impact resistanceRelatively low strength compared to some other steels
Excellent wear resistanceLimited hardenability, may not achieve high hardness levels
Moderate machinabilitySusceptible to temper brittleness during heat treatment
Good dimensional stability during heat treatmentLimited corrosion resistance, may require protective coatings or treatments
Cost-effective compared to high-end steelsLower fatigue strength compared to some other alloys

Applications of 5117 Alloy Steel

SAE/AISI 5117 steel is commonly used in applications demanding toughness, wear resistance, and moderate strength, including:

  • Gears and Gear Shafts: Frequently used in the manufacturing of gears and gear shafts due to good wear resistance and toughness.
  • Axles and Shafts: Suitable for axles and shafts in automotive and machinery applications, offering sufficient strength and toughness for load-bearing and torsional stresses.
  • Fasteners: Used in the production of bolts, studs, and screws. Its moderate strength and machinability support mechanical load applications.
  • Machine Components: Components such as crankshafts, connecting rods, and camshafts benefit from its toughness, wear resistance, and ease of machining.
  • Springs: Employed in manufacturing flat, coil, and leaf springs due to its toughness and dimensional stability during heat treatment.
  • Automotive Components: Found in transmission parts, clutch components, and differential parts where strength, wear resistance, and impact durability are required.
  • Tools and Dies: Utilized in lower-demand tool and die applications where toughness and machinability are essential, though not typically for high-end tooling.
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