Ductile Iron SAE J434c Grade D5506 (UNS F33800)

Image of Iron SAE J434c Grade D5506 bars

SAE J434c Grade D5506 is a ductile iron alloy engineered for applications requiring exceptional strength and toughness. Its balanced composition delivers reliable performance in highly stressed parts, making it suitable for diverse engineering uses where durability and mechanical integrity are critical.

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Chemical Composition
ElementMinMax
Iron90.73%94.17%
Carbon3.6%3.8%
Cerium0.005%0.2%
Chromium0.03%0.07%
Copper0.15%1.0%
Magnesium0.03%0.06%
Manganese0.15%1.0%
Molybdenum0.01%0.1%
Nickel0.05%0.2%
Phosphorus——0.03%
Silicon1.8%2.8%
Sulfur——0.002%

The following table provides a list of SAE J434c Grade D5506 properties in both SI and US customary/Imperial units.

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Table of SAE J434c Grade D5506 Properties
Physical Properties
Metric
Density7100 - 7200 kg/m3
Mechanical PropertiesMetric
Tensile Strength (Ultimate)≥ 552 MPa
Tensile Strength (Yield)≥ 379 MPa
Brinell Hardness187 - 255
Knoop Hardness Converted from Brinell246
Vickers Hardness Converted from Brinell232

The values in this table are approximate and can vary depending on various factors such as the specific manufacturing process and heat treatment applied to the alloy.

Advantages & Disadvantages of Iron J434c Grade D5506

AdvantagesDisadvantages
High strengthMore expensive than other types of cast iron
Good toughnessMore difficult to weld than other types of cast iron
Good machinabilityCan be brittle at low temperatures
Corrosion resistantCan be porous, which can lead to fatigue cracking
Cost-effective

Applications of Iron J434c Grade D5506

SAE J434c Grade D5506 is widely utilized across various industries for critical components, including:

  • Heavy-duty truck components: Used for axles, differential carriers, and suspension parts because of its excellent strength-to-weight ratio and fatigue resistance under high stress conditions.
  • Industrial gearboxes: Selected for large gears and housings due to its high tensile strength (≥552 MPa) and good wear resistance, which can withstand heavy loads and repetitive stress.
  • Construction equipment parts: Used in excavator components, crane parts, and other heavy machinery where impact resistance and durability are critical in harsh operating environments.
  • Oilfield equipment: Employed in valve bodies, pump housings, and drilling components because of its combination of strength, pressure tightness, and corrosion resistance.
  • Wind turbine components: Used in gearbox housings and structural parts where the alloy’s high strength and fatigue resistance are essential for long-term reliability under cyclic loading.
  • Railway components: Applied in brake discs, bogie frames, and couplers where the material’s toughness and thermal stability are advantageous for safety-critical applications.
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